Pre-preg is excellent, but it’s expensive, requires cold storage, and eventually expires if not used.īack to the chopped fiber pre-preg, this would basically arrive to you in a sheet that you could overlay over an existing product or use in the outer layer of your mold to get the Forged Carbon look without using a compression mold. On the other hand, pre-preg is “pre-impregnated” with the epoxy resin (at a perfect ratio) when you get the material. There’s a whole process around making sure you are using the best resin ratio to fabric (maybe a topic for a different post?). Typically, when making a carbon fiber part, you take a dry fabric, put it into a mold, and then infuse (aka impregnate) the material with an epoxy resin. If you’re unfamiliar with prepreg, it’s a pretty simple concept. There are a few other ways to get the look of Forged Carbon without needing a compression mold that is worth discussing. Technically, the compression molding method is the only authentic way to call something forged. This process is similar to forging metals, hence the name Forged Carbon. Pictured: Langzauner hydraulic presses, producing carbon fiber SMC parts. All said and done a part comes out looking something like this: From there, it gets placed into a mold, infused with resin, and cured to become a rigid carbon fiber part. The carbon fiber most of us are used to seeing in the pattern that we love starts from a dry woven fabric called a 2x2 twill or diagonal weave. When Does it Make Sense to Use Forged Carbon?.What is Forged Carbon, Also Known as Forged Composite?.Use our table of contents to learn about a specific part you want to know, scroll through and take it all in. Once you’re done reading through this, you’ll be an expert on forged carbon fiber. If you have an affinity for carbon fiber material and love the idea of bringing it into your lifestyle, you’ve come to the right place. We make lifestyle products like carbon fiber wallets, carbon fiber iPhone cases, carbon fiber rings and even have a collection of forged carbon fiber products. Most people new to carbon fiber tend to think of stuff like car parts or bicycles. Why should you trust what we say? Carbon Fiber Gear has specialized in carbon fiber since 2007. RELATED: How to Make Carbon Fiber from Scratch At Home We’ll take a deep dive into everything from what it is, how it’s different from standard carbon fiber, how much it costs, how it’s made, and then some. Welcome to the ultimate guide to Forged Carbon aka Forged Carbon Fiber aka Forged Composites.
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